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Brad Morse replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Along similar lines, depending on the weight of the bird…How about heliarc welding an Acme rail guide to the outside of a slimline retainer? The acme has less frontal area than a traditional button. If you’re partial to the inherently… Read more»
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Bruce R. Schaefer replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
I need to figure out a way to sink a 10/24 screw into the wall of the airframe, and all the anchorage I have to work with is the thickness of the wall of the tube, period… I’d guess 1/16″… Read more»
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Brad Morse replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Here’s another thought. Position the end of the motor about 1/2″ into the tube – or – at least leave enough airframe exposed for a screw. It won’t fit — the motor won’t go into the tube, because the aft… Read more»
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Brad Morse replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Upon reading the initial question, I assumed the problem was only how to attach the button to the airframe securely, but I think there is more to it. How do you attach the button or something similar to the airframe… Read more»
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Bruce R. Schaefer replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Duck tape, lots of duck tape… do the PEM thing, that should hold it fine. I’m glad you started this thread, John. Tim Thomas and I will be faced with this problem next year…
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Brad Morse replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Depending on how you’re retaining your motor casing… you could make a plate (with a hole in the center to allow the nozzle through but small enough to retain the motor) and weld either a 1/4×20 nut or bolt to… Read more»
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new2hpr replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Along similar lines, depending on the weight of the bird…How about heliarc welding an Acme rail guide to the outside of a slimline retainer? The acme has less frontal area than a traditional button. If you’re partial to the inherently… Read more»
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Ken Plattner replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Here’s another thought. Position the end of the motor about 1/2″ into the tube – or – at least leave enough airframe exposed for a screw. Add the rail button to the bottom of the tube aft of the end… Read more»
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Ken Plattner replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
This is an enigma. Without really knowing the design, how the motor is retained, where the fins are positioned relative to the airframe, etc., it’s an interesting challenge. But then, I guess that was the purpose of posing the question… Read more»
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Bruce R. Schaefer replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Depending on how you’re retaining your motor casing… you could make a plate (with a hole in the center to allow the nozzle through but small enough to retain the motor) and weld either a 1/4×20 nut or bolt to… Read more»
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Brad Morse replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
I was going to say that after all the tip to tip is done, drill it for a pem-nut, install the Pem nut with a bit of epoxy. Install the button and screw, then grind off the bit projecting through… Read more»
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Brad Morse replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Oh, and I’m not sure if I’m insulted or complimented by the GEEK comment.Ha! that is a compliment. The UprOar was flown by the “League of Extraordinary Geeks”. Trust me, Ed– you’d know it if I insulted you 🙂
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Warren B. Musselman replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
I was going to say that after all the tip to tip is done, drill it for a pem-nut, install the Pem nut with a bit of epoxy. Install the button and screw, then grind off the bit projecting through… Read more»
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Ed Dawson replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Oh, and I’m not sure if I’m insulted or complimented by the GEEK comment.
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Ken Plattner replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
Rather than puting the screw in from the outside, how ’bout puting the screw in from the inside and have the nut on the outside. Maybe a stove bolt or machine screw thats counter sunk into the tube just enough… Read more»
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Ed Dawson replied to the topic "Mounting a rail button on a minimum diameter project" – 6 years, 10 months ago
HMMM… sounds interesting.Do you have any space aft of the fins? What if you had a band clamp (similar to a hose clamp but without the big screw fitting) holding a thin threaded plate for the rail button? Then you… Read more»
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Brad Morse replied to the topic "AeroPoxy and AeroPoxy "Light"" – 6 years, 10 months ago
I hope this helps.Doug
It does indeed – many thanks! BTW, you should have something on your doorstep today…
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Doug Gerrard replied to the topic "AeroPoxy and AeroPoxy "Light"" – 6 years, 10 months ago
You may also want to consider West Systems 410 Microlight filler. You can add it to any brand epoxy and depending on how much you add you can get any consistency you want from syrup to peanut butter.If I am… Read more»
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Doug Gerrard replied to the topic "AeroPoxy and AeroPoxy "Light"" – 6 years, 10 months ago
I have not used AeroPoxy Light but based on it’s description it seems similar to something I have used called SuperFil. Have you tried it? It is a two part epoxy based set-up with lots of filler. It’s ratio is… Read more»
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Mike Bennett replied to the topic "Airstart Timer?" – 6 years, 10 months ago
Ron, will be out with our new Rocket Monitor Computer system RMCS. It is a full blown flight computer with 4 pyro channels that you can configure anyway you want including a timer. I will be demoing the boards at… Read more»
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